Quality
Ensuring Consistently High Quality Standards
Consistent and high product quality is ensured through multiple checks throughout the production process
- The flow diagram (below) lists out selected quality checks along the production process
- Each stage also has quality assurance personnel to make sure products meet required quality and specifications
- Product samples are taken from each production batch for detailed testing and analysis to detect potential issues
Materials passed from warehouse
Materials Inspection
- In-house incoming materials checks
- Inspect quality and specifications
Sourcing of third party materials
Die-cut and Sewing
In-line Quality Checks
- Inspections for production flaws
- 1st metal detection on all toy skins
Stuffing & Assembly
In-line Quality Checks
- Inspections for production
- Product weight tests on all plush toys
To warehouse then shipped to clients
Hand-stitching & Completion
Completion Checks
- 100% dust blowing & toy function test
- 2nd metal detection on all plush toys prior to packaging
Final Checks
- Checks by internal QA
- Customer inspection
Packaging & Boxing
Sourcing of third party materials
Materials passed from warehouse
Materials Inspection
- In-house incoming materials checks
- Inspect quality and specifications
Die-cut and Sewing
In-line Quality Checks
- Inspections for production flaws
- 1st metal detection on all toy skins
Stuffing & Assembly
In-line Quality Checks
- Inspections for production
- Product weight tests on all plush toys
Hand-stitching & Completion
Completion Checks
- 100% dust blowing & toy function test
- 2nd metal detection on all plush toys prior to packaging
Final Checks
- Checks by internal QA
- Customer inspection